Acute Particulate Testing of Bioresorbable Scaffolds

Most bioresorbable polymers used in medical device applications are made from glycolide-lactide polymers and copolymers, polycaprolactone, polydioxanone and poly(trimethylene carbonate). Common applications include cardiovascular stents, hernia repair meshes, orthopedic pins, screws, rods and plates, surgical sutures and tissue anchors. Particulates generated from the scaffold’s enzymatic or hydrolytic degradation are typically evaluated prior to regulatory submissions.

Standards that outline particulate analysis for cardiovascular medical devices include: ISO 25539-2: 2012 – Cardiovascular implants – Endovascular devices – Part 2: Vascular stents, ASTM F2743-11: Standard guide for coating inspection and acute particulate characterization of coated drug-eluting vascular stent systems, and the FDA guidance for Industry and FDA Staff - Non-clinical engineering tests and recommended labeling for intravascular stents and associated delivery systems. Particulate analysis for other devices or pharmaceutical products may follow additional standards including: USP 788, USP 789, EN 45502, ISO 14708, and ANSI/AAMI TIR 42.

Benchtop Testing

Benchtop testing is typically performed under baseline and simulated use conditions. Baseline testing characterizes particles generated from the device, while simulated use testing analyzes particles due to simulated tracking to the target site and due to device deployment. The continuous flow loop for capturing the particulate matter has been previously described.

Baseline Testing 

For baseline testing, a beaker and funnel are cleaned in an ultrasonic cleaner and rinsed with particle-free water prior to testing inside a laminar flow cabinet. A primed gold filter is mounted to the funnel base, and vacuum pulls the media through the filter. The beaker is filled with particle-free water, the device is deployed into the beaker, and the test media is poured into the funnel for filtration. The gold filter is removed from the funnel base and analyzed in an SEM for particle count and morphology. 

Simulated Use Testing 

For simulated use testing, the device and deployment system are tracked through an in vitro model simulating the vascular anatomy (shown above), and then the device, a stent in this case, is deployed with a balloon catheter into a mock vessel. The flow loop is maintained at a pre-specified flow rate for several minutes, and new mock vessels are used for each test repeat. 

The total cumulative number of particulates released from the scaffold is measured using SEM with Automatic Feature Analysis (AFA) software. Particulate matter is characterized by diameter size into at least three bin sizes: 10 to 25µm, 25 to 50 µm, and ≥50µm. Scaffolds are also inspected post-testing for any defects or anomalies.